Bales of raw cotton, each weighing about 500 lbs, are highly compressed to a density of 20 to 30 lbs per cubic foot. Bales differ in quality and it is therefore necessary to blend or mix cotton from serveral bales at a time.
The cotton has to go through a series of blowing machines, namely blending feeder, cage delivery, vertical opener, hopper opener, hopper feeder, shirley opener and finishing scultcher. All the machines are connected by large pipes which give a continuous operation.
The bobbins are then transferred to the spinning machines which twist and draw the cotton into the required thickness by passing through several pairs of rollers moving at different speed, like the drawing frame.
The spindles revolve about 12,000 times per minute. The cotton thread receives its final character of fineness, hardness and strength and becomes yarn, wound on a reel.